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✇Rogue Engineer

Coastal Dock Renovation

Coastal Dock Renovation 1 1

By Jamison Rantz

My parents recently bought a home on the water in Florida and having access to the water from their backyard has been huge! Unfortunately, the existing dock has been there since the 90’s and was in need of a makeover. The existing dock has pressure treated deck boards that are splintering and unsafe for bare feet. The layout is essentially a narrow pier positioned a few feet from the boat, making it difficult to fish from, with multiple people, as well as board the boat for less mobile people. Another thing I noticed is that the piles are covered in oysters and barnacles so the integrity was unknown.

Coastal Dock Renovation - before

In this article we go over how we were able to replace the existing structure and expand the decked area to allow for a much more enjoyable space to hangout, fish, and have my parents safely board the boat.

Coastal Dock Renovation 3

Full Project Video

Complete Coastal Dock Renovation

  1. Design


    The goal with this dock renovation was to create a safe entry to the boat and expand the decked area for more usable space. My design was to add a few more piles that would create a V-shape around the front of the boat and put taller piles where the lift is currently so we can access the side of the boat. The constraints were that the are 10ft set backs from the extension of the property lines, into the canal. We did this by keeping the existing line on the left and expanding into the red shaded area on the right, up to the 10ft setback.

    Complete Dock Renovation Step 1

  2. Permitting


    This was the step that took the longest. For our location we needed to submit a checklist to the Environmental Management Department to ensure the manatees were not effected. Then, we had to submit a survey and plans to the Florida Department of Environmental Protection to assure the new dock met all the Florida statutes. Then, we submitted the survey and plans to the Army Corp of Engineers to get there approval. With all that in hand and the plans stamped by a licensed engineer, we could submit them to the city for review and issue of the permit.

  3. Demolition


    I was debating taking on this project myself, but without the right equipment it was going to take forever. So I ended up contacting a local dock builder, Titan Constructors, and they were able to fit me in.

    They rolled up with a barge and small crane and began by removing the old boat lift and setting it to the side.

    Complete Dock Renovation Step 3

    Then they cut up and pulled off the old decking and joists with their crane.

    Complete Dock Renovation Step 5

    Finally, they started pulling the old piles, and while they were still in decent shape, I didn’t want to have to do this again anytime soon, so we just went ahead and replaced them all.

    Complete Dock Renovation Step 4

  4. Setting New Piles


    To set the piles they start by using a big water pump connected to a long pipe with a nozzle on the end. This is used to jet a shallow hole into the bottom of the canal right where they want the pile to go.

    Complete Dock Renovation Step 6

    Then, they wrap the pile with a slick plastic material so the barnacles and oysters wont penetrate the wood below the water line. Using the crane and a strap they lower the pile into that shallow hole to start the driving process.

    Complete Dock Renovation Step 8

    Using an APE Vibratory Hammer they then vibrate the pile a minimum of 10ft into the ground. Most piles were driven further than that, until the pile hits rejection and cannot be driven any further.

    Complete Dock Renovation Step 7

    After driving the piles, a level line is marked for the top of the joists and the piles are cut flush to that point.

    Complete Dock Renovation Step 11

  5. Installing the Beams


    The 2×10 beams are then installed to the piles. Typically these are through bolted on both sides of the pile with 1/2″ all-thread. This process requires drilling multiple holes through the beams and each pile. The center of the pile is very hard and this can be difficult and time consuming.

    Luckily, Simpson StrongTie offers a stainless steel Timber Screw that is a 1:1 replacement for 1/2” diameter lag or 2:1 replacement for a 5/8” thru-bolt. These do not require pre-drilling which saves time and money and avoids the use costly auger bits. 

    Complete Dock Renovation Step 12

    Using these timber screws definitely sped up the process and are more than adequate.

    Complete Dock Renovation Step 9

    Complete Dock Renovation Step 10

  6. Installing the Ledger Board


    Since the area that we are decking over has a lot of angles, we opted to install a ledger board to the concrete bulkhead. To do so we used the Simpson StrongTie Titan HD Heavy Duty Screw Anchors. These anchors are incredibly strong and perfect for corrosive environments like saltwater.

    Complete Dock Renovation Step 13

  7. Installing the Joists


    With all the beams and ledger installed, it was time to start laying out the joists. For this we went with 2×8 treated lumber, spaced 16 inches apart. For now these joists get temporarily installed and cut to length before capping them with a rim board.

    Complete Dock Renovation Step 14

  8. Installing the Hardware


    With all the joists and the rim boards in place we could finish up by installing the hardware. This is where the real long-term strength comes into play. With all the angles we had to use some skewed brackets which, come to find out, even if they don’t stock them, Simpson StrongTie will custom make brackets for your application. In our case, we needed them in stainless steel so they were able to have those made for us.

    Complete Dock Renovation Step 17

    We also needed to install hurricane ties to assure the dock stays together in high winds and storm surges.

    Complete Dock Renovation Step 15

    Then we finished off the joists to rim board connections with stainless steel skewable angles.

    Complete Dock Renovation Step 16

  9. Installing the Boat Lift


    With the new longer piles in place it was time to get the boat lift back up and running. The beams get mounted to the top of those and new direct drive motors were installed.

    Complete Dock Renovation Step 18

  10. Decking


    For the decking we went with WearDeck in the color Barefoot Sand which is perfect for harsh environments like saltwater docks. Not only does it retain less heat than typical composite decking but it also has a structural quality to it that will increase the strength and rigidity of the dock itself.

    The deck boards get screwed down with stainless steel deck screws using the Simpson StrongTie Quik Drive Cordless Decking System. This system uses collated screws and gives you the ability to fasten the deck boards from a standing position which will not only save your back but it will save you a ton of time with the autofeed attachment.

    Complete Dock Renovation Step 19

  11. Expanding the Deck


    We did end up making a rather last minute change to extend the decked area into the yard. This gave us the opportunity to have more space to relax and entertain, as well as match up the height of the paver walkway with the deck to rid any tripping hazards.

    They started by removing the top soil with a mini excavator and digging down enough to allow for the structure to be installed below the decking.

    Complete Dock Renovation Step 20

    Posts were installed about 3 feet deep on a footing and beams were added to carry the joists.

    Complete Dock Renovation Step 21

    The joists were then installed in the same manner as the dock.

    Complete Dock Renovation Step 22

    Finally the decking and fascia boards were installed to complete the dock.

    Coastal Dock Renovation 1 1

We couldn’t be happier with how it turned out. This renovation not only provides us with a safe dock to get on and off the boat, but it gives us so much more room to relax and enjoy the water.

Coastal Dock Renovation 1
Coastal Dock Renovation 5

With the addition of some dock lights and underwater fishing lights, this thing really looks great after sunset. And even better with a big ol’ fish on the line!

Coastal Dock Renovation night 1
Coastal Dock Renovation night fishing 1

Continue reading at Coastal Dock Renovation.

✇Rogue Engineer

Double Golf Locker

Double Golf Locker Plans Rogue Engineer 1

By Jamison Rantz

Many years back I built a simple single golf locker and it has been really nice to have, keeping all my golf gear together. Within the past couple years my wife has shown an interest in golf and now with the new golf simulator I knew I was going to need a double golf locker to hold all of our things. Not only is it a great place to store clubs out of the way, but with the shelves we can also house golf shoes, hats and extra gear in between rounds and in the off season. Read on to see how this quick and easy project came together.

Double Golf Locker Plans Rogue Engineer 2

Project Video

Time to Complete

1 Day

Estimated Cost

~$100-150

Skill Level

Intermediate

Materials

  • (2) 3/4” x 4’ x 8’ Plywood
  • (4) 1 x 2 x 8’ Boards
  • 1-1/4″ Pocket Screws
  • 1-1/4″ Brad Nails
  • Wood Glue
  • Turf

Disclosure: The links provided in the “materials” and “required tools” sections are affiliate links. If you would like to support our site and help keep our content free come find out more about how we can make money with no extra cost to you.

Dimensions

DIY Double Golf Locker Plans Dimensions

Cut List

DIY Double Golf Locker Plans Cut List
DIY Double Golf Locker Plans Step 1

How to Build a Poker Table

  1. Assemble Unit

    DIY Double Golf Locker Plans Step 1
    DIY Double Golf Locker Plans Step 2

    DIY Double Golf Locker Plans Step 3

  2. Install Shelves & Divider

    DIY Double Golf Locker Plans Step 2
    DIY Double Golf Locker Plans Step 4

  3. Assemble Face Frame

    DIY Double Golf Locker Plans Step 3
    DIY Double Golf Locker Plans Step 5

  4. Install Face Frame

    DIY Double Golf Locker Plans Step 4
    DIY Double Golf Locker Plans Step 6

  5. Finishing

    For this project we decided to go with Behr’s tintable semi-transparent deck stain in the color Wood Chip. I like using this because it hides a lot of the grain that can sometimes be not so attractive when staining plywood, and it waterproofs the locker all in one step.

    DIY Double Golf Locker Plans Step 7

    I also added some turf to the bottom. This was cut from a doormat I found on Amazon and looks great.

    DIY Double Golf Locker Plans Step 8

Double Golf Locker Plans Rogue Engineer 2

Continue reading at Double Golf Locker.

✇Rogue Engineer

Ultimate Home Golf Simulator

Ultimate Home Golf Sim Build Rogue Engineer 2

By Jamison Rantz

After seeing one for the first time many years ago, one of my dreams was to have a golf simulator in my home one day. That being said, a few years back I built a budget friendly golf simulator in my barn/workshop. While it was a lot of fun, the foam balls and cheap sensor limitations were quite unrealistic and ultimately fell short of what I had dreamed of. I finally decided to remove that simulator and give it a massive upgrade with the BenQ LK936ST 4K short throw projector, Custom Carl’s Place Enclosure, and Uneekor Eye XO Launch Monitor! This truly is a giant leap from what I had in past and the perfect place to enjoy winter nights with the guys, date nights with my wife, or improve my game in the off season. In this tutorial I’ll go over all the details of how it came together.

Ultimate Home Golf Sim Build Rogue Engineer 1 1

Full Project Video

How to Build a Home Golf Simulator

  1. Research, Research, Research

    Before I even started I did a ton of research. With an investment this big, I wanted to make sure I got it right. Luckily there are a ton of YouTube videos that go over the different components required for a golf simulator in depth as well as reviews and comparisons. One of my favorite channels was Golf Simulator Videos where Jay has a ton of golf sim content and is very helpful. There are so many options for each component required for your simulator and, based on your space and budget, deciding what and where to spend your money on can be a daunting task.

  2. Enclosure

    My space was a little unusual. It’s actually the side of a car bay in my barn/workshop. That being said, I didn’t want to permanently close that car bay off with a large enclosure. After looking into ways to build my own I ultimately landed at Carl’s Place where they sell everything required from a golf simulator. They even have a “Build Your Own Golf Simulator” design tool. I was able to customize the enclosure size and aspect ratio to fit my area perfectly (down to the inch!). Not only does it show you the viewable area but it also defines the total enclosure width, height and depth.

    Carl's Place Build Your Own Golf Sim

    In an ideal world, 16:9 is the best aspect ratio to give you that immersive feeling. I have an area that is 12 feet wide which would leave me with a height of less than 7 feet and I didn’t like that. Another option is the 16:10 option, this is better but still didn’t give me the height I wanted. Which brings me to the option I went with, the 4:3 aspect ratio. With a 12 foot wide enclosure, the height is now 111″ (over 9ft) which felt like it would be great for those high loft shots.

    DIY Golf Sim Process 3

    Now the depth of the enclosure was a concern to me, I really wanted to minimize the depth to allow use of that car bay if needed. Therefore, I went with a 24 inch deep enclosure, which meant I was going to need some curtains on the sides and netting above to catch any stray balls.

    DIY Golf Sim Process 4

    Assembly of the unit is very straightforward with a diagram noting pipe lengths and assembly instructions. The screen and enclosure fabric are installed with the included bungees and foam is installed with velcro. This process took an hour or so.

    DIY Golf Sim Process 1

    On my enclosure package, I opted to purchase and cut my own pipes which saved me some money but they do offer pre-cut pipes for a fee. I also added foam inserts to prevent ricochet off those pipes.

    DIY Golf Sim Process 6

    For the viewing area I went with the premium screen which is a 3 layer impact screen that has a smooth finish for a high quality image and reduces noise from the impact of the ball.

    Another thing I did to decrease the bounce back of the golf ball was to mount a couple of heavy duty moving blankets. As it turns out, this was a bad idea and resulted in a lot of clean up.

    DIY Golf Sim Process 7

    After the clean up I tried again with a memory foam mattress topper. I found one that was more dense than most and it worked like a charm. I simply used the holes in the topper to zip tie it to a board and suspended it about 6 inches behind the screen.

    DIY Golf Sim Process 8

  3. Projector

    When it comes to selecting a projector for your golf simulator there are a few key features that should be high on the list. A short throw projector will require a shorter distance to be mounted from the screen to get a large image. This will prevent shadows from the golfer when addressing the ball. Another feature that should be strongly taken into consideration is the brightness. This is measured in lumens and I think the ideal target should be 5000 lumens or above. Regardless of ambient daylight, you will require some light to hit the ball and a higher lumen count will make sure that doesn’t effect the image quality.

    I happen to think I found the best projector for the job, the BenQ LK936ST 4K short throw laser projector, which is designed for this specific application with 5100 lumens and has a ton of other useful features.

    DIY Golf Sim Process 9

    The 4K resolution allows the software to perform at its peak giving you the most realistic image. But even more so when you enable “Golf Mode” which corrects purple fringing using the blue and green colors from popular golf software and allows golfers to view the game with more natural reproductions of blue skies and green grass.

    DIY Golf Sim Process 10

    Since this is a laser projector we will get about 20,000 hours of life whereas with a standard lamp projector, the lamps will need replacing about every 1500-2000hrs. Plus lamp projectors take time to warm up versus the instant on capability of a laser projector.

    DIY Golf Sim Process 11

    The installation of this projector is a breeze. After using BenQ’s calculator to determine a position for my projector, I was able to fine tune it with the lens shift and corner fit adjustments.

  4. Curtains and Netting

    Since the enclosure was less than the ideal depth, I needed to extend the sides and top. I did so by installing 1 inch EMT pipes that extended from the back wall and tied into the ceiling. Those pipes carry the blackout room divider curtains that will not only collect any stray balls but act as a sunlight barrier when playing in the late afternoon.

    DIY Golf Sim Process 12

    To protect the ceiling I opted to install netting which gets connected to the enclosure, curtain rods and ceiling (using hooks).

    DIY Golf Sim Process 13

  5. Hitting Mat and Putting Surface


    The surface in front of the hitting mat needed to be level to putt onto. For this I ordered some putting green turf and laid that over 1 inch thick rigid foam insulation with double faced tape. It feels great to walk and putt on but the lightweight foam makes it easy to move if I ever needed to.

    DIY Golf Sim Process 14

    The hitting mat I went with is the 5′ x 8′ Country Club Elite Mat. This is an amazingly realistic and durable hitting mat. If you wanted to save som cost here you could make a cutout for a small section to hit off however I liked the idea of feeling like I’m standing on the course.

    DIY Golf Sim Process 15

    With the hitting mat and putting surface being only 8 feet wide and my screen being 12 feet, I needed to fill in the gaps on the sides. For this I though some thicker turf, to simulate the rough, would be a good accent and slow down any balls rolling

    DIY Golf Sim Process 19

  6. Launch Monitor


    The launch monitor is the brains of the entire golf simulator. This is what tracks the ball trajectory and provides club data. This is where my budget golf simulator fell short.

    For this simulator a lot of my research was pointing to the FlightScope Mevo+. It’s an accurate sensor for a decent price but after using it for a few weeks I decided it wasn’t for me. Here is why. The Mevo+ needs to sit on the ground 7-8ft behind the hitting area. This took up some valuable floor space and needed to be set up before every round as well as realigned when someone inevitably bumped it. It also runs on an internal battery which wont last a full round and had to be supplemented with an external battery pack or power cord. Another issue I had was that it connected to the computer via WiFi and that signal was pretty weak causing the unit to have to constantly be reconnected. Lastly, since this is a radar based system it tracks the ball flight but no club data. Furthermore, I was also getting radar interference from the mini split if that was on during putting causing the sensor to hit phantom long putts.

    DIY Golf Sim Process 18

    So, the launch monitor that I went with is the Uneekor Eye XO. This is a big investment for any simulator but the accuracy, reliability and club data that it provides is truly unmatched. The unit is mounted up and out of the way, 10 feet above and 3.5 feet in front of the tee. It also is hardwired to the computer so no connectivity issues. To drop it from the ceiling I used 1/2″ black steel pipe and flanges.

    DIY Golf Sim Process 20

    Ultimate Home Golf Sim Build Process 2

    One of the biggest things to me though is the club data that I get from this sensor. It uses dual high speed infrared camera technology to capture a full range of precision data with the ball of your choice. With the included stickers added to the club face, it provides the swing speed, club path, face angle and impact location which has helped tremendously with analyzing my swing and what needs to be fixed. Plus the high speed camera provides a slo-mo replay of the impact. (So me and my hack buddies really have no excuses after a bad shot 😂)

    Uneekor Eye XO

  7. Gaming Computer and Software

    The computer that you need will depend on the software that you are running. Some software such as E6 only requires a Nvidia 1070 Graphics Card or equivalent to run in 1080 which you may have a PC or laptop that already has this in it. Since we have a 4K projector I wanted to go with the highest resolution software out there to get the best performance. After doing a ton of research I ultimately I landed on GSPro. I loved the realistic 4K graphics and ball physics but what really sold me was the company. The fact that they are continually rolling out updates and improving the game was something I wanted to see.

    shot

    For a great 4k experience they recommend the RTX 3080 GPU and 16GB memory. To meet and exceed those requirements I picked up this gaming computer from Newegg with a 3080ti GPU in it. Unfortunately it looks like they are sold out at the time I’m writing this so here are some other 3080ti options. I will say that this computer has worked flawlessly and my son is pumped because now he can use it for gaming (when I’m not playing golf 😉)

    83 360 299 07

  8. Controls

    You can definitely use the mouse and keyboard when making adjustments to the game. But after seeing this control box from Roxor Golf, I had to have one. This controller, once the game is launched, will make it easy for others to control the game with the intuitive buttons.

    GSP Edition Roxor Golf 1

  9. Other Uses


    Golf simulators require a lot of space. The good thing is that they don’t have to be used for only golf. We are able to digitally shrink our projector area and cast a 16:9 viewing area for things like TV or movie viewing and even gaming! To make this happen we ran the HDMI from the computer to an AV receiver before the connection to the projector. Then, we connect speakers and through another HDMI input we connected an Apple TV.

    Ultimate Golf Sim Rogue Engineer

    Movies through Apple TV:

    Golf Sim Other Uses 1

    Live TV from Apple TV:

    Golf Sim Other Uses 2

    Gaming on the PC:

    Golf Sim Other Uses 3

    Driving simulator on the PC:

    Golf Sim Other Uses 4

I could not be happier with how this turned out! It is extremely accurate and already gotten a ton of use. Our golf season up here in Michigan is pretty short so being able to have golf nights in the winter are a blast. And hopefully I can work on my swing as well.

One thing I wanted to mention is that this setup in a huge investment. If you want a home golf simulator but don’t have the budget for it all at once, you can easily pick one component at a time to upgrade the course of many years.

Ultimate Home Golf Sim Build Rogue Engineer 1
Ultimate Home Golf Sim Build Rogue Engineer 3
Ultimate Home Golf Sim Build Rogue Engineer 4

If you do choose to build your own golf simulator, I’d love to see how it turned out so be sure to post a picture in the comments!

Continue reading at Ultimate Home Golf Simulator.

✇Rogue Engineer

Christmas Tree Shelves

DIY Christmas Decor Rogue Engineer 15

By Jamison Rantz

It’s time to make some quick and easy Christmas decor! In this post we are going to focus on making a small shelving unit that is in the shape of a Christmas tree. All you need is a couple of 1/2″ x 3-1/2″ boards and a small sheet of 1/4″ plywood. Not only does this decor look great but is great for showcasing ornaments and other small holiday items! If you like the of Christmas decor shown in the photo below, be sure to check out our Star Tutorial or the Christmas Tree Decor tutorial.

DIY Christmas Decor Rogue Engineer 8

If you love this stuff as much as we do, you might want to consider following us on Instagram where we post sneak peeks and behind the scenes stuff in our stories. Also, did you know you can get tons of projects plans from all around the web when you follow us on Facebook and Pinterest!

Full Project Video

Wanna see how these all came together? Check out the full project video below and don’t forget to subscribe on YouTube so you won’t miss future videos!

Time to Complete

1 Day

Estimated Cost

~$20-30

Skill Level

Beginner

Tools

Materials

  • 1/4” x 2’ x 2’ Plywood
  • (2) 1/2” x 3-1/2” x 4’ Boards
  • 1” Brad Nails or Pin Nails
  • Wood Glue

Disclosure: The links provided in the “materials” and “required tools” sections are affiliate links. If you would like to support our site and help keep our content free come find out more about how we can make money with no extra cost to you.

Dimensions

DIY Christmas Tree Shelf Plans Dimensions

Cut List

DIY Christmas Tree Shelf Plans Cut List
DIY Christmas Decor Step 1

How to Build Christmas Tree Shelves!

  1. Assemble Base

    DIY Christmas Tree Shelf Plans Step 1
    DIY Christmas Decor Step 2

  2. Assemble Middle Shelf

    DIY Christmas Tree Shelf Plans Step 2

  3. Assemble Top Shelf

    DIY Christmas Tree Shelf Plans Step 3
    DIY Christmas Decor Step 3

  4. Install Top

    DIY Christmas Tree Shelf Plans Step 4
    DIY Christmas Decor Step 4

  5. Cut and Install Backing

    DIY Christmas Tree Shelf Plans Step 5
    DIY Christmas Decor Step 5
    DIY Christmas Decor Step 6
    DIY Christmas Decor Step 7
    DIY Christmas Decor Step 8

DIY Christmas Decor Rogue Engineer 14
DIY Christmas Decor Rogue Engineer 7

Questions? Comments?

As always, if you have any questions don’t hesitate to comment below and especially don’t forget to post pictures of your finished products in the comments!

Continue reading at Christmas Tree Shelves.

✇Rogue Engineer

Wooden Christmas Tree

DIY Christmas Decor Rogue Engineer 13

By Jamison Rantz

It’s time to make some quick and easy Christmas decor! In this post we are going to focus on making a small tabletop wooden Christmas tree. All you need is a couple of 1×6 and a 1/4″ wood dowel pin. If you like the of Christmas decor shown in the photo below, be sure to check out our Star Tutorial or the Christmas Tree Shelves tutorial.

DIY Christmas Decor Rogue Engineer 8

If you love this stuff as much as we do, you might want to consider following us on Instagram where we post sneak peeks and behind the scenes stuff in our stories. Also, did you know you can get tons of projects plans from all around the web when you follow us on Facebook and Pinterest!

Full Project Video

Wanna see how these all came together? Check out the full project video below and don’t forget to subscribe on YouTube so you won’t miss future videos!

Time to Complete

1 Day

Estimated Cost

~$10

Skill Level

Beginner

Tools

Materials

  • 1 x 6 x 3′ Board
  • 1/4″ Wood Dowel Pin
  • Spray Adhesive
  • Wood Glue (optional)

Disclosure: The links provided in the “materials” and “required tools” sections are affiliate links. If you would like to support our site and help keep our content free come find out more about how we can make money with no extra cost to you.

How to Build Wooden Christmas Tree!

  1. Apply the Templates


    Download Templates and print out at 100% scale. You may need to uncheck any “scale to fit” or similar option. Cut the star off the one template and place to fit between the two tree parts. Then, adhere those templates to your 1×6 with spray adhesive.

    DIY Christmas Decor Step 14

  2. Cut Out the Parts


    To cut the parts out you could do it all with a jig saw, scroll saw or band saw but I used a circular saw for the straight cuts to get a straight, clean cut.

    DIY Christmas Decor Step 15

    On the templates you will find some crosshairs where you can use a 3/4″ drill bit. I used a forstner bit to get a clean hole.

    DIY Christmas Decor Step 17

    To finish off the half lap joint on the two tree parts I used a jig saw.

    DIY Christmas Decor Step 19

    The star can get cut out with jig saw, scroll saw or band saw.

    DIY Christmas Decor Step 16

  3. Drill Dowel Holes


    After applying finish to each piece, I then used a 1/4″ forstner bit to drill a hole in the bottom of the star.

    DIY Christmas Decor Step 20

    I also did the same for the top of the tree.

    DIY Christmas Decor Step 21

  4. Assemble


    After that, the assembly is pretty straightforward. The two tree parts slide together and the 1/4″ dowel is used to attach the star on the top. Wood glue is not required since everthing fits together pretty snug but can be used for a permanent assembly if desired.

    DIY Christmas Decor Step 22

Thats’s it, this is a super simple project that will add to your Christmas decor!

DIY Christmas Decor Rogue Engineer 12
DIY Christmas Decor Rogue Engineer 7

Questions? Comments?

As always, if you have any questions don’t hesitate to comment below and especially don’t forget to post pictures of your finished products in the comments!

Continue reading at Wooden Christmas Tree.

✇Rogue Engineer

Wooden Star

DIY Christmas Decor Rogue Engineer 11

By Jamison Rantz

So my super talented friend Jaime from That’s My Letter ran into a little problem years ago. She was trying to build this wooden star she had seen on Pottery Barn from a 1×2 and couldn’t figure out what angles to cut the wood at to get the perfect star. I was honored that she turned to me for help and, with a little CAD, was able to quickly determine the angles that she needed. Be sure to check out her step-by-step post detailing exactly how she built her stars.

DIY Star Decor | Free Plans | Rogue Engineer
DIY Star Decor | Free Plans | Rogue Engineer
DIY Star Decor | Free Plans | Rogue Engineer

If you love this stuff as much as we do, you might want to consider following us on Instagram where we post sneak peeks and behind the scenes stuff in our stories. Also, did you know you can get tons of projects plans from all around the web when you follow us on Facebook and Pinterest!

Full Project Video

Wanna see how these all came together? Check out the full project video below and don’t forget to subscribe on YouTube so you won’t miss future videos!

If you like the of Christmas decor shown in the video below, be sure to check out our Christmas Tree Shelves Tutorial or the Christmas Tree Decor tutorial.

Time to Complete

30 Minutes!

Estimated Cost

~$2

Skill Level

Beginner

Materials

Disclosure: The links provided in the “materials” and “required tools” sections are affiliate links. If you would like to support our site and help keep our content free come find out more about how we can make money with no extra cost to you.

Dimensions

DIY Wooden Star Plans Dimensions

Cut List

DIY Wooden Star Plans Cut List

Luckily my miter saw goes to 60 degrees but you’re probably wondering how you’re going to make a 54 degree cut if your miter saw only goes to 45 or 50 degrees. Well lucky for you, Jaime shows us how to make a wedge jig here.

DIY Star Decor | Free Plans | Wedge Jig

Free DIY Wooden Star Plans

Time needed: 30 minutes.

  1. Assemble Inside Corners

    DIY Wooden Star Plans Step 1 1
    DIY Christmas Decor Step 11

  2. Assemble Outside Corners

    DIY Wooden Star Plans Step 2
    DIY Christmas Decor Step 12
    DIY Christmas Decor Step 13

DIY Christmas Decor Rogue Engineer 3

Questions? Comments?

As always, if you have any questions don’t hesitate to comment below and especially don’t forget to post pictures of your finished products in the comments! ENJOY!

Continue reading at Wooden Star.

✇Rogue Engineer

Poker Table w/ LED Lights

DIY Poker Table Rogue Engineer 2

By Jamison Rantz

With winter around the corner the golf outings turn into poker nights. My makeshift poker table from last year worked great but it was simple and too big. This year was the perfect time to invest in a new poker table but they are SO expensive so I decided to build my own. I wanted it to be small enough to reach comfortably across the table but also be able to seat 8 people. Since I was taking the time to build a poker table I wanted to include LED lights and actual poker table speed cloth. Read on to see exactly how it all came together.

DIY Poker Table Rogue Engineer 16

Project Video

Sponsored by DAP

Time to Complete

1 Wknd

Estimated Cost

~$150-300

Skill Level

Intermediate

Materials

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Dimensions

DIY Poker Table Plans Dimensions

Cut List

DIY Poker Table Plans Cut List

How to Build a Poker Table

Time needed: 2 days.

  1. Cutting the Rails

    DIY Poker Table Plans Step 1

    Poker Table Plans Step 1

    Poker Table Plans Step 2

  2. Assembling the Rails

    DIY Poker Table Plans Step 2

    Poker Table Plans Step 3

    Poker Table Plans Step 4

    Poker Table Plans Step 5

  3. Assembling the Legs


    Note: When I built my table, rather than using the 2×4 supports at the top I went with a piece of plywood which ended up a little wobbly. Below, the plans have been modified for more rigidity.

    DIY Poker Table Plans Step 3

    Poker Table Plans Step 6

  4. Assembling the Legs

    DIY Poker Table Plans Step 4

  5. Assembling the Base

    DIY Poker Table Plans Step 5

    Poker Table Plans Step 7

  6. Finishing Top and Base


    To make sure you end up with the best results make sure to prep the surface before staining. For this, I used DAP Plastic Wood-X to fill any joints, knots and imperfections before sanding smooth.

    Poker Table Plans Step 8

    We then applied a semi-tranparent tintable deck stain (in the color slate) which I like working with because it help tone down the variations in color that you would normally see when staining pine, and it has the water proofing built in, making it an easy one step process.

    Poker Table Plans Step 9

  7. Installing the Top

    DIY Poker Table Plans Step 6

    Poker Table Plans Step 10

    Poker Table Plans Step 11

  8. Attaching the Rails

    DIY Poker Table Plans Step 7

    Poker Table Plans Step 14

  9. Adding Trim (Optional)

    DIY Poker Table Plans Step 8

A couple things to note…

First, while they do look good, I did not add a racetrack (hard surface ring just inside the rail for stacking chips) because the consensus amongst most poker players is that they didn’t like it. If the cards are on there they are hard to pick up and most people just don’t like the noise when people are stacking/shuffling chips.

Second, I did not add cup holders. I wanted a smaller table and felt like sinking cupholders in would reduce the playing surface. I opted instead for clip on cup holders instead, this way they are out of the way and you can situate them however you like depending on how many drinks are at the table.

Overall, I couldn’t be happier with how it turned out. The poker table is perfect for guys nights and I know it will get a ton of use for years to come. If you end up building a poker table like this I would love to see your builds in the comments below so be sure to post a picture.

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Board and Batten Feature Wall + Personalized Sign

Feature Wall Rogue Engineer 1

By Jamison Rantz

Our basement is definitely coming along. Little by little we have been turning it into the space we’ve always wanted. However the center wall in our basement is a long wall with a bump out which was all the same color. To differentiate the space and add a little pizzazz we decided on a board and batten feature wall. This is an inexpensive and easy way to spruce up a bare wall. Oh and we made a personalized game room sign that really sets it off. Read on for all the details on exactly how it came together.

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Project Video

Sponsored by DAP

How to Make a Board and Batten Feature Wall

  1. Patching Any Holes


    We had a central vacuum port in the middle of our wall that we wanted to move. I was able to remove the port and, with a small piece of drywall, I patched the hole (leaving a 2″ paper boarder on the drywall to act as the tape) and coated it with DAP DryDex Joint Compound. I then sanded it smooth and it was ready for paint.

    Screen Shot 2022 10 10 at 5.07.00 PM

  2. First Coat of Paint


    Before installing the battens, we opted to apply the first coat of paint which was a lot quicker with the batten not in the way.

    Feature Wall and Sign Step 2

  3. Install Top Batten


    For the top batten, I went with a 1×4. I pre-painted this board and mitered the corners before installing it with 2in brad nails into the studs.

    Feature Wall and Sign Step 3

  4. Laying Out the Batten Spacing


    Board and batten walls, traditionally have the battens spaced 12″-16″ apart. I like the wider spacing so we went with a spacing as close to 16″ as possible, while still making sure they were equally space. Below is a formula that should help you figure this out.

    Feature Wall Length = Wall Length + (Thickness of board(s) used on outside corners)

    Number of Battens = (Feature Wall Length / 16″) + 1 (Rounded to nearest whole number)
    Note: Round down for larger spacings and up for smaller spacing.

    Spacing = (Feature Wall Length – Width of 1 Batten) / (Number of Battens – 1)

    Mark the inside edge of the first batten, then measure over (using spacing calculated) and mark the far edge of the next batten. Continue to do so over the entire wall.

  5. Installing the Battens


    Since these battens are vertical, there will most likely be no stud behind them to nail into. To make sure they stay attached to the wall you will want to glue them with DAP DynaGrip HD Max which will ensure a fast and strong bond between the batten and drywall.

    Feature Wall and Sign Step 4

    Simply apply a bead of DAP DynaGrip HD Max to the back of the 1×2 batten strip after cutting to length.

    Feature Wall and Sign Step 5

    Then use a laser level to ensure plumb and tack to the drywall with 1-1/4″ 18g brad nails.

    Feature Wall and Sign Step 6

  6. Installing the Corners


    I started by assembling the corners on the ground with 1-1/4″ brad nails to ensure they were nicely aligned.

    Feature Wall and Sign Step 7

    I then installed the corner assembly with 2″ brad nails into the studs.

    Feature Wall and Sign Step 8

  7. Caulk and Fill


    To make sure the feature wall looks as good as it can you will want to fill any nail holes with DAP Premium Wood Filler and caulk in the battens and other joints with DAP Alex Flex which is guaranteed to not crack and is paint ready in 30 mins.

    Feature Wall and Sign Step 11

    Using a putty knife you can apply the wood filler to any nail holes. Then come back and sand smooth when dry.

    Feature Wall and Sign Step 9

    Apply the caulk to any joints you want to hide and then wet you finger and run it over the joint to give it a nice round over.

    Feature Wall and Sign Step 10

  8. Final Coats of Paint


    Now apply the final coat of paint (which may actually require 2 coats) by cutting in the battens and rolling in between. We started by not painting the baseboards and door trim but ultimately opted to paint those black as well and were incredibly happy with how it turned out.

    Feature Wall and Sign Step 12

  9. Sign Backing


    To add a personalized touch to this wall we wanted to make a sign. For this I cut down a 1/4″ MDF sheet to the dimensions I wanted.

    Feature Wall and Sign Step 13

    Knowing how MDF sucks up paint, I sealed the surface first with a coat of primer.

    Feature Wall and Sign Step 14

    And then finished up with a few coats of flat white paint.

    Feature Wall and Sign Step 15

  10. Vinyl Cut Signage


    Using our Cricut vinyl cutter I was able to design the sign and cut it out of black vinyl.

    Feature Wall and Sign Step 18

    After weeding the excess vinyl and applying the transfer tape, I aligned it on the sign to get it centered and spaced properly. I then taped it in place on the bottom edge before flipping it over and removing the paper backing.

    Feature Wall and Sign Step 19

    After flipping it back over and pressing the vinyl in place, I then removed the transfer tape to reveal the vinyl signage!

    Feature Wall and Sign Step 20

  11. Assembling the Frame


    I then moved on to the frame. For this I used red oak 1x2s. I cut a 45 degree miter on each end such that the frame would overlap the sign by about 3/4″.

    Feature Wall and Sign Step 16

    To take out some of the red in the oak I applied peroxide then a lye mixture before applying a wipe on polyurethane.

    Feature Wall and Sign Step 17

    Finally I assembled the frame with DAP Weldwood Instant Wood Adhesive and 1-1/4″ pin nails.

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    Feature Wall and Sign Step 21

    I then attached the backing to the frame with staples every 6″ or so.

    Feature Wall and Sign Step 22

  12. Installing the Sign


    Using a laser level I made sure the sign was centered and level before attaching it to the battens with 2″ brad nails.

    Feature Wall and Sign Step 23

We love how this wall turned out. It definitely changes the entire space and really is the perfect game room accent wall. Let me know what you think in the comments and if you try this project, post a picture in the comments to show it off!

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Pool Table Renovation

DIY Pool Table Renovation

By Jamison Rantz

We’ve had an old hand-me-down pool table in our basement for some time now. The slate is in great shape and the size was perfect for our space but it was in need of a serious overhaul. So we decided to give it a face lift and it turned out even better than we both could have imagined.

DIY Pool Table Renovation Rogue Engineer 1

Project Video

How to Makeover an Old Pool Table

In this tutorial I will detail how we took an old 7ft pool table and gave it a new modern look. From building new rails, to recovering and installing new legs and aprons. This table is exactly what we wanted and saved us thousands compared to buying a new one.

Sponsored by DAP

Time needed: 3 days.

  1. Remove the Rails


    Depending on your pool table the rails may come off in pieces or all as one like ours. Just remove the bolts from below to free the rails.

    Pool Table Reno 1

    Remove the felt by cutting with a utility knife and prying out the feather boards. Remove all staples and hanger bolts as well.

    Pool Table Reno 2

  2. Cutting New Rails


    I used my old rails as a template by first measuring the angles and matching them to the cuts made on the new, red oak, 2×6 rails. The angles you should be matching are the top angle, keeping in mind the length of cut on the rails (cushion mounts to this), and the bottom angle (matches cushion) which returns to the table.

    Pool Table Reno 4

    I also cut a dado to match the old one which will be used to install the fabric to cover the bumpers.

    Pool Table Reno 5

    I then traced the pockets and rough cut them with a jigsaw. The pocket holes are cut on a slight angle to help accept the pockets.

    Pool Table Reno 6

    I finished the pocket holes by matching the compound angled cuts of the old rails on the miter saw. This is an important angle to try to match up.

    Pool Table Reno 7

  3. Joining the Rails


    I cut the rails down to their final length based on the old rails as a template and joined them together by gluing and clamping the rails and securing with 1-1/4″ hardwood pocket screws.

    Pool Table Reno 8

    I then filled in any imperfections with DAP Plastic Wood-X which dries to a nice natural color.

    Pool Table Reno 9

  4. Installing the Hanger Bolts


    I first removed the existing skirting to make things a little easier.

    Pool Table Reno 10

    I then located the rails on the table and marked the hanger bolt locations.

    Pool Table Reno 11

    Using an appropriate sized drill bit, I predrilled the hanger bolt locations.

    Pool Table Reno 12

    And installed the hanger bolts by cinching two nuts together and screwing the course threaded end into the rails with a socket.

    Pool Table Reno 13

  5. Building the Legs


    For the legs we wanted to bring them out to the corners. The problem was that this is where the pockets are. So I decided to build 8 inch boxes out of plywood. The boards were all mitered on a 45 and glued together with DAP Weldwood Wood Glue for a strong hold.

    Workshop Makeover Step 20
    Pool Table Reno 14

    I laid down two strips of painters tape and placed the boards on that to help hold the miters. Then finished off the joints with a pin nailer.

    Pool Table Reno 15

  6. Finishing


    The red in the red oak really stands out when you apply a finish to it. So we opted to bleach all the wood. This process consists of wiping the wood with peroxide and then applying a lye mixture and allowing to bleach in the sun. The mixture is 3 teaspoons of lye in 1 quart of water. After it drys, you wipe it with clean water to remove any residue and apply a wipe on polyurethane for protection.

    Pool Table Reno 16

  7. Installing Cushions


    For a permanent bond I installed the cushions with DAP Weldwood Contact Cement. This is applied to both the cushion, and the rail where it mounts, and allowed to cure until both pieces were tacky. I was able to salvage the old cushions which were still in good condition.

    Pool Table Reno 19

    Then it can be pressed into place for an instant bond on contact.

    Pool Table Reno 20

    The bumpers I purchased on Amazon were also installed with contact cement. They are kind of like rubber end caps for the cushions and recess into the pocket. Once bonded we trimmed with a utility knife and eased the edges with a rotary tool.

    Pool Table Reno 21

  8. Installing Sights


    Sights are the dots on the side of the pool table that help you line up your shot. The old sights were a pearl inlay that I didn’t think would go well with the new style of the table so I opted to cut discs out of 1/2″ brass rod.

    Pool Table Reno 22

    I then sanded them down, marked the locations based on the old rails and used a 1/2″ forstner bit to drill a hole the same depth as the discs. I checked the depth by placing the discs and removing with a piece of tape before adhering.

    Pool Table Reno 23

    The discs then get bonded into place using DAP RapidFuse All-Purpose Adhesive.

    Pool Table Reno 25

    Pool Table Reno 24

  9. Recovering the Table and Cushions


    In the beginning I thought “I going to have to get a professional to recover this table” but after rebuilding the entire table and watching enough YouTube videos my confidence was pretty high, so I ordered some charcoal pool felt on Amazon and went for it.

    I started by installing the felt on the table. Stapling the middle of one end and stretching both sides toward the pockets. I then did the same at the other end getting the felt nice in tight, lengthwise. After that I moved on to the sides, making sure to staple every 3/4″ or so and pull evenly.

    Pool Table Reno 17

    After trimming the felt I cut 3 slits in each pocket and pulled tight, stapling below. This part of the recovering process wasn’t hard.

    Pool Table Reno 18

    Then it was on to the rails. The part I was most nervous about. I highly recommend watching as much content on this process before beginning. I started by laying the fabric upside down and hammering the featherboard into the dado to secure the felt to the top of the rail.

    Pool Table Reno 26

    Before completely seating the featherboard I trimmed the excess felt off.

    Pool Table Reno 27

    I completed hammering the featherboard in with a scrap piece of wood.

    Pool Table Reno 28

    I then flipped the rails over, wrapped the cushions, pulled the felt tight in the middle and placed one staple there. I then stapled the corners of the side pockets getting the fold and tension just right.

    Pool Table Reno 29

    After pulling the felt tight and stapling back to the middle, I moved on to the corner pockets which just get stretched around the corner and stapled tight. Then finish out the rail back to the middle, stapling about 3/4″ apart and trimming the excess. Sounds easier than it is to get it right, but this isn’t a recovering tutorial.

    Pool Table Reno 30

    Flip the rails back over and insert the hanger bolts into the holes on the table.

    Pool Table Reno 31

    Secure the rails from below with washers, nuts and socket wrench.

    Pool Table Reno 32

  10. Installing the Legs


    I first placed the legs at the outside corners of the table such that the pockets would recess into them. Then I secured the beams to the legs with wood screws temporarily.

    Pool Table Reno 33

    We then unbolted and removed the old legs from the table.

    Pool Table Reno 34

    Using a drill I drilled holes for through the beam and into the new legs.

    Pool Table Reno 35

    Then, using the old bolts I secured the beams to the new legs.

    Pool Table Reno 36

  11. Aprons & Pockets


    The final pieces of the table were the aprons. These were ripped to 6-1/2″ which is enough to cover the side pockets and secured with four 1-1/4″ pocket screws at each end and 90 degree clips in the middle.

    Pool Table Reno 37

    I then placed the upgraded leather pockets and secured with black tack nails.

    Pool Table Reno 39

And there you have it! A new modern pool table. Not only did we save the old pool table but we got a great new look for under $1000. Not bad if I don’t say so myself.

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